ISO/DIS 18436-10
ISO/DIS 18436-10
ISO/DIS 18436-10: Condition monitoring and diagnostics of machine systems — Requirements for training and certification of personnel — Part 10: Asset condition management specialist

63Part 9: GearboxesMechanical vibration — Measurement and evaluation of machine vibrationVibrations mécaniques — Mesurage et évaluation des vibration de machines — Partie 9: Boîtes de vitessesMechanical vibration — Measurement and evaluation of machine vibration — Part 9: GearboxesE2017-10-12(20) PreparatoryISO/IECISO/IEC  International Standard2017650ISO/IEC 20816‑ISO/IEC 20816‑9ISO/IEC WD 20816-9 DINMeasurement and evaluation of mechanical vibration and shock as applied to machines, vehicles and structuresMechanical vibration, shock and condition monitoring12108 2Heading 2Heading 1 STD Version 2.110 4C:\Standards\ISO\TC108\Sc2\108s2w01\WD20816-9\Layout ISO DIS 20816-9.docx © ISO/IEC 2016 – All rights reservedISO-IEC_-2_ ISO/DIS 18436-10:2026(en)

ISO/TC 108/SC 5

Secretariat: SA

Date: 2025-12-03

Condition monitoring and diagnostics of machines — Requirements for training and certification of personnel — Part 10: Asset Condition Management Specialist

Surveillance et diagnostic d'état des machines — Exigences relatives à la formation et à la certification du personnel — Partie 10: Spécialiste de la surveillance et diagnostic d'état des machine

© ISO 2026

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Contents Page

Foreword 3

Introduction 4

1 Scope 1

2 Normative references 1

3 Terms and definitions 1

4 Classification of Personnel 1

4.1 General 1

4.2 Asset Condition Management Specialist Category 1 2

4.3 Asset Condition Management Specialist Category 2 2

4.4 Asset Condition Management Specialist Category 3 3

5 Eligibility for Examination and Certification 4

5.1 General 4

5.2 Education 4

5.3 Training 4

5.4 Experience 4

5.5 Pre-requisite qualifications 5

6 Certification Available 5

7 Examination 5

7.1 Content 5

7.2 Examination conduct 6

Annex A (Normative) Training Syllabus 7

Annex B (Normative) Reading and International Standards References 17

B.1 Recommended reading 17

B.2 Applicable International Standards 17

Bibliography 19

Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).

Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.

For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISO's adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www.iso.org/iso/foreword.html.

This document was prepared by Technical Committee ISO/TC 108, Mechanical vibration, shock and condition monitoring, Subcommittee SC 5, Condition monitoring and diagnostics of machine systems.

This is the first edition of ISO 18436-10.

A list of all parts in the ISO 18436 series can be found on the ISO website.

Any feedback or questions on this document should be directed to the user’s national standards body. A complete listing of these bodies can be found at www.iso.org/members.html.

Introduction

Industry has high standards of engineering competence, but personnel may lack adequate training in, and/or understanding of condition monitoring (CM) techniques and the diagnostics of the accumulated data. The use of condition monitoring and the diagnosis of faults in machinery and structures is now a key activity in predictive maintenance programmes for all industries. The effectiveness of condition monitoring technology depends on the capabilities of individuals who perform the measurements, analyse the data, and provide insight for maintenance personnel, operations, and management to use in their decision-making processes. However, it is by the design and building of condition monitoring strategies and then by the implementation of these condition monitoring activities that enables the insight and intelligence gathered from these activities to add measurable value, reduce uncertainties, and optimise the cost of operation. This will then provide a meaningful and measurable return for the investment in performing these condition monitoring tasks.

ISO 18436-10 is the part of the ISO 18436 series that sets out requirements for the training and certification of personnel involved in the general management and supervision of condition-based maintenance and condition monitoring programs.

A programme, administered by an assessment body, has been developed to train and assess the competence of personnel whose duties require the appropriate theoretical and practical knowledge of machinery condition monitoring and diagnostics.

Certification in accordance with this Standard will provide evidence and recognition of the qualification and competence of individuals to manage condition monitoring activities within a condition-based maintenance strategy.

Condition monitoring and diagnostics of machines — Requirements for training and certification of personnel — Part 10: Asset Condition Management Specialists

1.0 Scope

This part of ISO 18436 sets out the requirements for qualification and certification of personnel engaged in the oversight, facilitation and management of condition monitoring programmes.

Certification to the requirements of this specification will provide evidence and recognition of the qualification and competence of individuals to manage condition monitoring activities within a condition-based maintenance strategy.

This standard defines a three-category group of training needs, knowledge, skills, and job tasks a qualified person should possess and be capable of performing. This knowledge and related skills will be assessed by an accredited certification body to assess the individual to ensure the applicant has at least the minimum knowledge and skills at the desired certification category.

2.0 Normative references

The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 2041, Mechanical vibration, shock and condition monitoring — Vocabulary

ISO 13372, Condition monitoring and diagnostics of machines — Vocabulary

ISO 18436‑1, Condition monitoring and diagnostics of machine systems — Requirements for certification of personnel — Part 1: Sector specific requirements for certification bodies and the certification process

3.0 Terms and definitions

For the purpose of this document, the terms and definitions given in ISO 2041 and ISO 13372 apply.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— ISO Online browsing platform: available at https://www.iso.org/obp/

— IEC Electropedia: available at https://www.electropedia.org/

4.0 Classification of Personnel

4.1 General

Individuals certificated in accordance with this specification are classified in one of three categories reflecting their qualification and competence to oversee a general asset condition management program. In addition, persons certified to this standard have been independently assessed and have demonstrated that they meet the requirements set out in this document. The necessary competence and skills in the concepts of asset condition management oversight for this are as indicated in the examination syllabus at Annex A.

This qualification shall demonstrate to the employer or client, that the certified individual has the appropriate knowledge and experience to manage and co-ordinate various Condition Monitoring (CM) activities and the necessary skills and understanding to communicate and debate the necessary functions that may be required by any condition monitoring practitioner within their working control or influence.

The individual will be expected to be able to take a strategic view of condition monitoring and its implementation as well as being able to facilitate discussions at a technical level with practitioners in the specialist disciplines of condition monitoringThis is a unique qualification intended to demonstrate a broad strategic knowledge of condition monitoring and its relevance and successful application in industry.

An outline is given of the competencies and skills required for each category and the detailed recommended topics and sub-topics are shown in Tables A.1 and A.2

4.1.1 Asset Condition Management Specialist Category 1

The certificated individual will possess an awareness of a range of areas considered relevant to this qualification and:

a) be aware of the basic principles of at least two of the major condition monitoring technologies (e.g.VA, LA, IRT, AE, UT, Electrical condition monitoring etc.);

b) be able to perform basic interpretation of reports and test results and acceptance tests in accordance with relevant specifications and standards;

c) be aware of common fault indications and the alignment of basic corrective actions across two or more condition monitoring data sets;

d) be able to direct routine condition monitoring programmes and fault diagnosis;

e) be able to initiate and validate basic machinery corrective actions;

f) be aware of how condition monitoring technologies relate to each other, be able to assess the relevance and suitability of recommended corrective actions (non-intrusive maintenance) and report on the effectiveness of repairs/changes; and…

g) direct the use of condition monitoring technologies and have an awareness of the principles of the condition monitoring technologies specified in other parts of ISO 18436.

4.1.2 Asset Condition Management Specialist Category 2

The certificated individual will possess the knowledge and aptitude of a Category 1 person and also possess knowledge of a wide range of areas considered relevant to this qualification and:

a) be aware of the basic principles of at least three of the major condition monitoring technologies (e.g. VA, LA, IRT, AE, US, Electrical condition monitoring etc.);

b) be able to perform the basic interpretation of reports and also evaluate test results and acceptance tests in accordance with the relevant specifications and standards;

c) be able to design, direct and establish routine condition monitoring programmes and non-routine investigations for the purpose of fault diagnosis;

d) be able to manage the condition-monitoring programmes described in 4.3 c), evaluate the alarm sets, write working procedures, and specify acceptance testing procedures;

e) be able to initiate and validate machinery corrective actions;

f) be able to recommend restrictions to machine operation;

g) be able to maintain and manage a database of analysis schedules, results, and diagnosis;

h) be able to understand and direct, when necessary, alternative condition monitoring technologies to verify or investigate issues raised through routine data collection;

i) be able to interpret and implement codes of practice and specifications published in International Standards and other documents;

j) direct the use of condition monitoring technologies with an awareness of the principles of the major condition monitoring technologies specified in other parts of ISO 18436; and…

k) be able to provide guidance, supervision and training to Category 1 & 2 practitioners in respect of the strategic requirements within a given condition monitoring or CBM programme.

4.1.3 Asset Condition Management Specialist Category 3

The certificated individual will possess the knowledge and aptitude of a Category 2 person and also possess knowledge of a wide range of areas considered relevant to this qualification and:

a) be aware of the basic principles of the major condition monitoring technologies (VA, LA, IRT, AE, US, Electrical condition monitoring etc.);

b) understand the requirements for the collection and exchange of reliability and maintenance data for equipment including equipment classification and hierarchy;

c) understand the relationship between Availability, Reliability and Maintainability (ARM);

d) be able to perform the in-depth interpretation of reports and to create test programs and evaluate test results and acceptance tests, in accordance with the relevant specifications and standards;

e) be able to understand the rationale behind the diagnoses provided for common fault indications and the alignment of basic corrective actions across one or more condition monitoring data sets;

f) be able to design, direct and establish condition monitoring programmes and investigations for the purpose of fault diagnosis;

g) be able to manage the condition-monitoring programmes described in 4.4 f), evaluate the alarm sets, write working procedures, and specify acceptance testing procedures;

h) be able to initiate and validate machinery corrective actions;

i) be able to recommend restrictions to machine operation;

j) be able to assess the relevance and appropriation of the recommend corrective actions (non-intrusive maintenance) and report on effectiveness of any suggested repairs/changes;

k) be able to understand and direct, when necessary, alternative condition monitoring technologies to verify or investigate issues raised through routine data collection;

l) be able to interpret and implement codes of practice and specification published in International Standards and other documents;

m) direct the use of condition monitoring technologies with a familiarity with the principles of the major condition monitoring technologies specified in other parts of ISO 18436; and…

n) be able to provide guidance, supervision and training to Category 1, 2 & 3 practitioners in respect of the strategic requirements within a given condition monitoring or condition-based maintenance programme.

5.0 Eligibility for Examination and Certification

5.1 General

Candidates shall have a combination of education, training, and experience sufficient to ensure that they understand the principles and procedures applicable to the training syllabus described in Annex A and to adequately perform the job tasks outlined in Clause 4 of this standard.

Candidates shall affirm adherence to the code of ethics contained in ISO18436-1

5.1.1 Education

Candidates seeking certification do not need to provide evidence of formal education to establish eligibility however higher education may be an asset to the candidate. All candidates shall be able to use a basic scientific calculator and be familiar with the operation of personal computers. Successful completion of two or more years of engineering at an accredited college, university or technical school is highly recommended for candidates seeking certification.

5.1.2 Training

To be eligible to apply for assessment to the requirements of this standard, candidates shall provide documentary evidence of successful completion of a recognised course of formal training based on the requirements of Annex A. The minimum duration of the recommended training is shown in Table 1.

Training should take the form of formal lectures, demonstrations and trainer specified practical exercises or controlled self-study.

Training should be assessed by the trainer for evidence of adequate knowledge acquisition. Training time shall meet the minimum requirements given in Table 1 and shall include the topics identified in Annex A.

Table 1 — Minimum training durations (hours)

Category 1

Category 2

Category 3

20

30

30

5.1.3 Experience

To be eligible for assessment to the requirements to this specification, candidates shall provide evidence of experience in the field of machinery condition monitoring and diagnostics. This may be in direct responsibility for one or more condition monitoring activities or as part of a maintenance management role where oversight of condition monitoring activities is consistently applied and core to the maintenance strategy but may not represent a significant part of the individual’s day-to-day role and responsibilities e.g., Chief Engineer or Engineering Superintendent.

The minimum experience requirements are shown in Table 2.

Table 2 — Minimum experience durations cumulative (months)

Category 1

Category 2

Category 3

6

18

36

NOTE The figures shown represent cumulative total months of experience to be held

5.1.4 Pre-requisite qualifications

To be eligible for assessment to the requirements to this specification, candidates may take an alternate route to certification at category 3 based upon their existing qualification at category 2 or more in any other element of the ISO 18436 training and certification scheme.

6.0 Certification Available

a) Category 1;Asset Condition Management Specialist

b) Category 2; and … Asset Condition Management Specialist

c) Category 3.Asset Condition Management Specialist

7.0 Examination

7.1 Content

The examination content shall include items related to the training syllabus contained in Annex A and focused to ensure the candidate with required experience can satisfactorily perform the related job tasks of Clause 4.

For all categories, it is recommended that the candidate should answer a number of questions within a specified duration similar to the examples shown in Table 3.. The questions, based on the Clause 4 Job Description at that category and covering at least the topics shown in Annex A , should have been selected from a database of questions existing at the time of the examination.

The candidates shall be required to answer the number of questions indicated in Table 3.

Table 3 — Minimum examination content

Category

Number of

questions

Time*

h

Approximate Passing grade

%

Category 1

60

2.0

70

Category 2

60

2.0

70

Category 3

60

3.0

70

Questions shall be of a practical nature yet shall test the candidate knowledge regarding the concepts and principles required to conduct condition monitoring of machines within the context of a defined condition monitoring strategy. Some questions may involve the interpretation of charts and plots. Simple mathematical calculations using a basic scientific calculator may be required.

Category 3 examinations may include both short answer (narrative) and multiple-choice questions.

The examination content shall be consistent with the training syllabus contained in Annex A.

Assessment bodies may, at their discretion, make accommodation for candidates with conditions that may require some form of compensation (e.g. dyslexia)

7.1.1 Examination conduct

In order to maintain confidentiality and integrity, all examinations shall be conducted in accordance with the requirements of ISO 18436-1 and ISO 17024.


  1. (Normative)

    Training Syllabus

Table A.1 — Overview

 

 

Hours of training

 

 

Category

Ref

Subject

1

2

3

1

Condition Monitoring Overview

2

4

4

2

Reliability and Criticality Analysis

2

4

4

3

Condition Monitoring Techniques

2

4

2

4

Equipment Knowledge

2

4

4

5

Selecting Monitoring Techniques

2

4

4

6

Condition Monitoring Data Collection and Analysis

2

4

6

7

Condition Monitoring Reporting and Review

2

4

4

8

Condition Monitoring Training and Certification

1

2

2

9

Training Examination

2

2

2

 

Total hours per category of training

17

32

32

NOTE: The hours per topic are approximations to allow trainers and candidates to assess the relative importance of subjects and it is recognised that subject contents may overlap.

Table A.2 — Detailed list of topics (Suggested hours are indicated adjacent to each section heading)

 

Subject

Category

 

Recommended sub-topics

 

Standards

Ref

Syllabus topic

1

2

3

Category 1 Sub-topics

Category 2 Sub-topics

Category 3 Sub-topics

(Informative)

1

Condition MonitoringOverview

2 hrs

4 hrs

4 hrs

 

 

 

 

1.01

Safe Working Practices

Be aware of safe working Practice

Be familiar with safe working practice and the applicable requirements for risk assessment

 

 

1.02

Key steps to implementing Condition Monitoring

Be aware of key steps to implementing Condition Monitoring

Be familiar with the Condition Monitoring implementation process

 

ISO 17359

1.03

Definition of Condition Monitoring

Be aware of Condition Monitoring definition

Be familiar with Condition Monitoring definition

 

ISO 13372

1.04

Cost Benefit Analysis

Be aware of cost benefit analysis

Be familiar with carrying out cost benefit analysis for asset condition management

Understand carrying out cost benefit analysis for asset condition management

 

1.05

Equipment Audit

Be aware of equipment audit requirements

Be familiar with requirements for the collection and exchange of reliability and maintenance data

Understand requirements for the collection and exchange of reliability and maintenance data

ISO 14224

1.06

Recording Asset Information

Be aware of recording asset Information

Be familiar with requirements for data, range, accuracyand integrity.

Understand requirements for data, range, accuracyand integrity.

 

1.07

Quality Management Systems

Be aware of quality management systems

Be familiar with quality management systems

 

ISO 9000

1.08

Asset Management Systems

Be aware of asset management systems

Be familiar with requirements and process of setting up asset management systems.

 

ISO 55000

1.09

Condition Monitoring Training and Certification Schemes

Be aware of ISO condition monitoring training and certification standards and requirements.

Be familiar with ISO condition monitoring training and certification standards and requirements.

 

ISO 18436

1.10

Condition Monitoring Standards

Be aware of ISO condition monitoring Standards

Be familiar with ISO condition monitoring Standards

 

ISO 17359

2

Reliability & Criticality Analysis

2 hrs

4 hrs

4 hrs

 

 

 

 

2.01

Equipment Criticality

Be aware of equipment criticality

Be familiar with equipment criticality surveys (E.g., risk, likelihood & severity)

 

 

2.02

Failure Modes, Effects and Criticality Analysis (FMECA)

Be aware of Failure Modes, Effects and Criticality Analysis (FMECA)

Be familiar with FMECA, (or FMEA, FSA etc.)

Understand FMECA, (or FMEA, FSA etc.)

 

2.03

Root Cause Analysis

Be aware of root cause analysis

Be familiar with how to perform root cause analysis

Understand how to perform a root cause analysis

 

2.04

Availability, Reliability and Maintainability (ARM)

 

Be familiar with the relationship between availability, reliability and maintainability

Understand the relationship between availability, reliability and maintainability

 

2.05

Reliability Block Diagrams (RBD)

Be aware of reliability block dagrams

Be familiar with reliability block diagrams

Understand reliability block Ddagrams

 

2.06

Failure Rates (Fr)

Be aware of Failure Rate

Be familiar with Failure Rate calculations and data sources

Understand Failure Rate calculations and data sources

 

2.07

Maintenance Strategies

Be aware of maintenance strategies

Be familiar with a range of maintenance strategies. Including Reactive (Run to Failure), Planned (Preventive), Condition Based and Design out etc.

Understand how to develop an asset condition management strategy within the existing framework of a maintenance organisation

 

2.08

Asset Management Standards and applications

Be aware of asset management

Be familiar with asset management

Understand how asset condition management links with condition monitoring activities and the strategic aims of an asset management environment

ISO 55000 series

3

CM Techniques

2 hrs

4 hrs

2 hrs

 

 

 

 

3.01

Human senses e.g., Visual Inspection (VI)

Be aware of visual inspection

Be aware of visual inspectiontechniques

Be familiar with visual inspectiontechniques

 

3.02

Performance monitoring (PM)

 

Be aware of performance monitoringfor a range of common assets, e.g. pumps, fans, compressors etc.

Be familiar with performance monitoring for a range of common assets, e.g. umps, fans, compressors etc.

 

3.03

Lubricant management (LM) - Tribology and wear debris analysis

Be aware of lubricant management- Tribology and wear debris analysis

Be aware of lubricant management - Tibology and wear debris analysis application on a range of common equipment. E.g. electric motors, pumps, fans, turbines, compressors etc.

 

ISO 14830-1

3.04

Vibration Monitoring (VM)

Be aware of vibration monitoring

Be aware of vibration monitoring application on a range of common assets. E.g. electric motors, pumps, fans, compressors etc.

 

ISO 13373
series

3.05

Thermal Monitoring e.g., infrared thermography (IRT)

Be aware of thermal monitoring e.g., infrared thermography E.g. physical principle(s) of IRT, limitations of the technique, transducers (IR cameras).

Be aware of thermal monitoring e.g., infrared thermographyapplication on a range of common assets. E.g. electric m,otors, switchgear, transformers, pumps, fans, compressors etc.

 

ISO 18434-1

3.06

Electrical Condition Monitoring e.g., Motor Current Analysis (MCA) and Transformer Condition Monitoring

 

Be aware of motor current analysis application for electric motors; and of condition monitoring of electrical power transformers.

 

ISO 20958

ISO 18095

3.07

Ultrasound Condition Monitoring (UT)

Be aware of ultrasound condition monitoring

Be aware of ultrasound Condition Monitoring application for fault detection on a range of common assets and components. (E.g. Ssteam traps, valves, compressed air systems, switchgear, electric motors, p, fans etc.

 

ISO 29821

3.08

Acoustic Emission (AE)

 

Be aware of acoustic emission application to detect faults on a range of common assets. E.g. switchgear, transformers, electric motors, pumps, fans, gearboxes etc.

 

ISO 22096

3.09

Other Techniques (e.g. Corrosion, Noise etc.)

 

Be aware of other applicable condition monitoring or inspection techniques. E.g. corrosion, noise etc.

Be familiar with other applicable condition monitoring or inspection techniques. E.g. corrosion, noise etc.

 

3.10

Digital Twins, benefits and use.

 

Be aware of digital twin technology and applicability

Be familiar with digital twin technology and applicability

ISO 30173

4

Equipment Knowledge

2 hrs

4 hrs

4 hrs

 

 

 

 

4.01

Electric motors, generators, and drives

Be aware of electric motors

Be aware of electric motors, generators, and drives

Be familiar with electric motors, generators, and drives

 

4.02

Steam turbines, gas turbines

 

Be aware of steam turbines, gas turbines

Be familiar with steam turbines, gas turbines

 

4.03

Reciprocating machinery

 

Be aware of reciprocating machinery

Be familiar with reciprocating machinery

 

4.04

Pumps, fans

Be aware of Pumps, fans

Be aware of pumps, fans and blowers

Be familiar with pumps, fans and blowers

 

4.05

Compressors

 

Be aware of compressors

 

 

4.06

Propulsion Systems

 

Be aware of propulsion systems

 

 

4.07

Rolling mills, paper machines, other process equipment

Be aware of Process equipment

Be aware of rolling mills, paper machines, other process equipment

 

 

4.08

Machine tools

Be aware of Machine tools

Be aware of machine tools and Machining Tolerances

 

 

4.09

Structures, piping

Be aware of Pipework

Be aware of structures, piping

Be familiar with structures, piping

 

4.10

Gearboxes & Gearing

Be aware of Gearboxes

Be aware of gearboxes and gearing

Be familiar with gearboxes andGearing

 

4.11

Rolling element bearings

Be aware of Ball and Roller bearings

Be aware of rolling element bearings

Be familiar with rolling element bearings

 

4.12

Journal bearings

 

Be aware of journal bearings

Be familiar with journal bearings

 

4.13

Couplings, belts

Be aware of Couplings, belts

Be aware of couplings, belts

 

 

4.14

Transformers

 

Be aware of transformers

Be familiar with transformers

 

Note:

 

 

 

 

Awareness includes asset function and criticality. I.e.

What does the asset do in the process?

How critical is it to production or safety?

What happens if it fails (downtime, cost, safety risk)?

Awareness of common failure modes

 

5

Selecting Monitoring Techniques

2 hrs

4 hrs

4 hrs

 

 

 

 

5.01

Reviewing Failure Profiles

Be aware of failure profiles

Be familiar with reviewing failure profiles

Understand reviewing failure profiles

 

5.02

Matching CM to machine, component and symptom

Be aware of matching condition monitoring to machine, component,symptom and fault

Be familiar with matching condition monitoring to machine, component, symptom and fault

Understand matching condition monitoring to machine, component, symptom and fault

 

5.03

Range of Condition Monitoring Techniques

Be aware of the range of condition monitoring techniques

Be familiar with the range of condition monitoring techniques

Understand the range of condition monitoring techniques

 

5.04

Fault Development Profiles

Be aware of fault development profiles

Be familiar with fault development profiles

Understand fault development profiles

 

5.05

Lead Time to Failure (LTTF)

Be aware of Lead Time to Failure (LTTF)

Be familiar with Lead Time to Failure (LTTF)

Understand Lead Time to Failure (LTTF)

 

5.06

Scheduling

Be aware of scheduling

Be familiar with scheduling

 

 

5.07

Selection of Systems

Be aware of a range of acquisition systems, e.g., portable and permanent

Be familiar with a range of acquisition systems, e.g., portable, permanent, online, wired, and wireless

 

 

6

Condition Monitoring Data Collection & Analysis

2 hrs

4 hrs

6 hrs

 

 

 

 

6.01

Computer database set-up and maintenance

Be aware of computer database set-up

Be aware of computer database set-up and maintenance

 

 

6.02

Asset coding and Measurement Points

Be aware of asset coding and measurement Points

Be aware of the requirement for an asset and measurement point classification system

 

 

6.03

Route planning

Be aware of route planning

Be aware of the requirement for route planning

 

 

6.04

Data Collection

Be aware of data collection

Be aware of the requirement of relevant data collection

 

 

6.05

Fault condition recognition

Be aware of fault condition recognition

Be aware of methods of fault condition recognition for a range of measurement techniques and correlation of multiple parameters and techniques

Be familiar with methods of fault condition recognition for a range of measurement techniques and correlation of multiple parameters and techniques

 

6.06

Alarm set-up

Be aware of alarm set-up

Be aware of alarm set-up, e.g., magnitude, profile, rate of change, etc.

Be familiar with alarm set-up, e.g., magnitude, Ppofile, rate of change, etc.

 

6.07

Measurement Intervals

Be aware of measurement intervals

Be aware of measurement intervals

Be familiar with measurement intervals

 

6.08

Baseline assessments, trending

Be aware of baseline assessments, trending

Be aware of baseline assessments, trending

Be familiar with baseline assessments, trending

 

6.09

Assessing Quality of Data

Be aware of the need for assessing quality of data

Be aware of the requirements for assessing quality of data

Be familiar with the requirements for assessing quality of data

 

6.10

Raw Data Analysis

 

Be aware of raw data analysis

Be familiar with raw data analysis

 

6.11

Post-processing of Data

 

Be aware of post-processing of data

Be familiar with post-processing of data

 

6.12

Diagnosis

Be aware of diagnosis

Be aware of diagnosis

Be familiar with diagnosis

 

6.13

Prognosis

Be aware of prognosis

Be aware of prognosis

Be familiar with prognosis

 

7

Condition Monitoring Reporting & Review

2 hrs

4 hrs

4 hrs

Level: Low

Level: Medium

Level: High

 

7.01

Baseline Reporting for machinery datum referencing

Be aware of baseline reporting

Be familiar with baseline reporting

 

 

7.02

Correlation of Multiple Techniques

Be aware of correlation of multiple techniques and alignment with cause.

Be familiar with correlation of multiple techniques and alignment with cause.

Understand correlation of multiple techniques and alignment with cause.

 

7.03

Confirming Diagnosis

 

Be familiar with confirming diagnoses

Understand confirming diagnoses

 

7.04

Recommending appropriate Maintenance Actions

 

Be familiar with recommending appropriate maintenance actions

 

 

7.05

Corrective Actions

 

Be familiar with the effectiveness of corrective actions

 

 

7.06

Work Order Creation

 

Be familiar with work order creation

 

 

7.07

Verification of the success of Maintenance Actions

Be aware of verification of the success of the maintenance action

Be familiar with verification of the success of the maintenance action

Understand verification of the success of the maintenance action

 

7.08

Exception Reporting

Be aware of exception reports

Be familiar with exception reports

 

 

7.09

Routine Visit Reports by service providers

Be aware of routine visit reports

Be familiar with routine visit reports

 

 

7.10

Reviewing History

Be aware of reviewing history

Be familiar with reviewing history

Understand reviewing history

 

7.11

Reviewing Spares Usage

 

Be familiar with reviewing spares usage

 

 

7.12

Setting and Reviewing KPIs

Be aware of setting and reviewing KPIs

Be familiar with setting and reviewing KPIs

Understand setting and reviewing KPIs

 

8

Training and Certification

1 hr

2 hrs

2 hrs

 

 

 

 

8.01

Asset Condition Management Specialist

Be aware of Asset Condition Management Specialist (ACM)

Be aware of Asset Condition Management Specialist V (ACM) Scope and Syllabus

Be familiar with Asset Condition Management Specialist (ACM) Scope and Syllabus

ISO 18436-10

8.02

Inspection (INSP)

Be aware of Inspection (

Be aware of inspection scope

Be familiar with inspection scope

 

8.03

Vibration Analysis (VA)

Be aware of vibration analysis

Be aware of vibration analysis scope and syllabus

Be familiar with Vibration analysis scope and syllabus

ISO 18436-2

8.04

Lubricant Analysis (LA)

Be aware of Lubricant Analysis (LA) field operator

Be aware of Lubricant analysis (LA) field operator scope and syllabus

Be familiar with CLubricant analysis(LA) field operator scope and syllabus

ISO 18436-4

8.05

Thermal Imaging (TI)

Be aware of thermal imaging

Be aware of thermal imaging scope and syllabus

Be familiar with thermal imaging scope and syllabus

ISO 18436-7

8.06

Ultrasonics (UT)

Be aware of ultrasonics

Be aware of ultrasonicsscope and syllabus

Be familiar with Ultrasonics (UT) Scope and Syllabus

ISO 18436-8

8.07

Acoustic Emission (AE)

 

Be aware of acoustic emission scope and syllabus

Be familiar with acoustic emission scope and syllabus

ISO 18436-6

9.01

Training Examination

2 hrs

2 hrs

2 hrs

Category 1 Training Examination

Category 2 Training Examination

Category 3 Training Examination

-

KeyLevel

NOTE 1 The symbol • indicates the subject is to be covered within the time allotted or may be included within training on other topics.

NOTE 2 Category 2 includes the knowledge of category 1.

NOTE 3 Category 3 includes the knowledge of category 1 and category 2.Level: Low – Be aware of, i.e. Able to define, recall and have an overall knowledge of the topic.

Level: Medium – Be familiar with, i.e. Have a fuller level of knowledge and be able to interpret, summarise and explain the topics

Level: High – Understand, i.e. – Have a deeper level of knowledge in the topics and be able to explain, justify, extrapolate data using the information available.

 


  1. (Normative)

    Recommended reading and International Standards References
    1. Recommended reading

Table B.1 shows recommended reading from which examination questions may be developed

Table B.1 — Recommended reading

Title

Author

Publisher

ISBN

An Introduction to Condition Monitoring and Diagnostic Technologies

Professor A. Hope &
Mr D. Whittle (Editors)

BINDT

978 0 903132 76 3

Vibration Monitoring & Analysis Handbook

S.R.W. Mills

BINDT

0903132397

Vibration Analysis Pocket Guide

RMS Ltd

BINDT

0-903132-36-2

Infrared Thermography Handbook – Volume 1. Theory & Practice

N. Walker

BINDT

0903132338

Infrared Thermography Handbook – Volume 2. Applications

A. N. Nowicki

BINDT

090313232X

Have a listen to Ultrasound: The high frequency world of Reliability

Thomas J. Murphy

Amazon

979-8412080727

Acoustic Emission & Ultrasonics

T. Holroyd

Chipping Norton: Coxmoor

1901892077

The Wear Debris Analysis Handbook

Roylance B.J. & Hunt T. M.

Chipping Norton: Coxmoor

1901892026

 

 

 

 

    1. Applicable International Standards

Relevant International Standards are specified in Table B.2 from which examination questions may be developed. The current published version of each standard applies.

Table B.2 — Applicable International Standards

International Standard Reference

ISO 2041, Mechanical vibration, shock and condition monitoring – Vocabulary

ISO 13372, Condition monitoring and diagnostics of machines – Vocabulary

ISO 13373-1, Condition monitoring and diagnostics of machines - Vibration condition monitoring– Part 1:– General procedures

ISO 14224, Petroleum, petrochemical and natural gas industries – Collection and exchange of reliability and maintenance data for equipment

ISO 14830-1, Condition monitoring and diagnostics of machines systems – Tribology-based monitoring and diagnostics – Part 1: General guidelines

ISO 17359, Condition monitoring and diagnostics of machines – General guidelines

ISO 18095, Condition monitoring and diagnostics of power transformers

ISO 18434-1, Condition monitoring and diagnostics of machines – Thermography – Part 1: General procedures

ISO 20958, Condition monitoring and diagnostics of machine systems – Electrical signature analysis of three-phase induction motors

ISO 22096, Condition monitoring and diagnostics of machines – Acoustic emission

ISO 29821, Condition monitoring and diagnostics of machines – Ultrasound – General guidelines, procedures and validation

ISO 55000, Asset management – Overview principles and terminology

Bibliography

[1] ISO 9000‑Series, Quality management systems

[2] ISO 13373‑1, Condition monitoring and diagnostics of machines — Vibration condition monitoring — Part 1: General procedures

[3] ISO 13373‑2, Condition monitoring and diagnostics of machines — Vibration condition monitoring — Part 2: Processing, analysis and presentation of vibration data

[4] ISO 13379‑1, Condition monitoring and diagnostics of machine systems — Data interpretation and diagnostics techniques — Part 1: General guidelines

[5] ISO 13381‑1, Condition monitoring and diagnostics of machine systems — Prognostics — Part 1: General guidelines and requirements

[6] ISO 14224, Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment

[7] ISO 14830‑1, Condition monitoring and diagnostics of machine systems — Tribology-based monitoring and diagnostics — Part 1: General requirements and guidelines

[8] ISO 17359, Condition monitoring and diagnostics of machines — General guidelines

[9] ISO 18095, Condition monitoring and diagnostics of power transformers

[10] ISO 18434‑1, Condition monitoring and diagnostics of machines — Thermography — Part 1: General procedures

[11] ISO 18434‑2, Condition monitoring and diagnostics of machine systems — Thermography — Part 2: Image interpretation and diagnostics

[12] ISO 18436‑1, Condition monitoring and diagnostics of machine systems — Requirements for certification of personnel — Part 1: Sector specific requirements for certification bodies and the certification process

[13] ISO 18436‑2, Condition monitoring and diagnostics of machines – Requirements for qualification and assessment of personnel – Part 2: Vibration Analysis

[14] ISO 18436‑3, Condition monitoring and diagnostics of machines — Requirements for training and certification of personnel — Part 3: Requirements for training bodies and the training process

[15] ISO 18436‑4, Condition monitoring and diagnostics of machines — Requirements for qualification and assessment of personnel — Part 4: Field lubricant analysis

[16] ISO 18436‑5, Condition monitoring and diagnostics of machines — Requirements for qualification and assessment of personnel — Part 5: Lubricant laboratory technician/analyst

[17] ISO 18436‑6, Condition monitoring and diagnostics of machines — Requirements for certification of personnel — Part 6: Acoustic emission

[18] ISO 18436‑7, Condition monitoring and diagnostics of machines — Requirements for qualification and assessment of personnel — Part 7: Thermography

[19] ISO 18436‑8, Condition monitoring and diagnostics of machines – Requirements for qualification and assessment of personnel – Part 8: Ultrasound

[20] ISO 20958, Condition monitoring and diagnostics of machine systems — Electrical signature analysis of three-phase induction motors

[21] ISO 22096, Condition monitoring and diagnostics of machines — Acoustic emission

[22] ISO 29821, Condition monitoring and diagnostics of machines – Ultrasound – General guidelines, procedures and validation

[23] ISO 55000‑Series, Asset management – Management systems

[24] An Introduction to Condition Monitoring and Diagnostic Technologies, Prof A. Hope & D. Whittle (Editors), BINDT, ISBN 978 0 903132 76 3

[25] Vibration Monitoring & Analysis Handbook, S.R.W. Mills, BINDT, ISBN 0903132397

[26] Vibration Analysis Pocket Guide, RMS Ltd, BINDT, ISBN 0903132362

[27] Infrared Thermography Handbook – Volume 1. Theory & Practice, N. Walker, BINDT, ISBN 0903132338

[28] Infrared Thermography Handbook – Volume 2. Applications, A. N. Nowicki, BINDT, ISBN 090313232X

[29] Have a listen to Ultrasound: The high frequency world of Reliability Thomas J. Murphy, Amazon, ISBN 9798412080727

[30] Acoustic Emission & Ultrasonics, T. Holroyd, Chipping Norton: Coxmoor, ISBN 1901892077

[31] The Wear Debris Analysis Handbook, Roylance B.J. & Hunt T. M, Chipping Norton: Coxmoor, ISBN 1901892026

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