ISO/DIS 4437-4:2026(en)
ISO/TC 138/SC 7
Secretariat: UNI
Date: 2025-11-19
Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 4: Valves
Systèmes de canalisations en plastique pour la distribution des combustibles gazeux — Polyéthylène (PE) — Partie 4: Robinets
© ISO 2026
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Contents
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
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This document was prepared by Technical Committee ISO/TC 138, Plastics pipes, fittings and valves for the transport of fluids, Subcommittee SC 7, Valves and auxiliary equipment of plastics materials.
This third edition cancels and replaces the second edition (ISO 4437-4:2022), which has been technically revised.
The main changes are as follows:
— in the scope a NOTE has been added with examples of gaseous fuels as natural gas, methane, butane, propane, hydrogen, manufactured gas, biogas, and mixtures of these gases and the reference to ISO 4437 (all parts) for the colours;
— in 5.1 for PE compound for valves, reference has been made to PE 100-RC;
— editorial modifications are added in several clauses and in the Annex A and B;
— in Table 1 a new note explains that the test of leaktightness is suitable for all gaseous fuels.
A list of all parts in the ISO 4437 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A complete listing of these bodies can be found at www.iso.org/members.html.
Introduction
This document specifies the requirements for a piping system and its components made from polyethylene (PE) and intended to be used for the supply of gaseous fuels.
Requirements and test methods for material and components, other than valves, are specified in ISO/DIS 4437-1, ISO/DIS 4437-2 and ISO/DIS 4437-3.
Characteristics for fitness for purpose are covered in ISO/DIS 4437-5. ISO/CD TS4437-7 [[1] gives guidance for assessment of conformity. Recommended practice for installation is given in ISO/TS 10839[2].
This document covers the characteristics of valves.
Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 4: Valves
1.0 Scope
This document specifies the characteristics of valves made from polyethylene (PE) for piping systems in the field of the supply of gaseous fuels.
NOTE 1 For the purpose of this document the term gaseous fuels include for example natural gas, methane, butane, propane, hydrogen, manufactured gas, biogas, and mixtures of these gases.
It is applicable to unidirectional and bi-directional isolating valves with spigot ends or electrofusion sockets intended to be fused with PE pipes or fittings conforming to ISO/DIS 4437−2 and ISO/DIS 4437‑3 respectively.
Valves made from materials other than PE, designed for the supply of gaseous fuels conforming to the relevant standards can be used in PE piping systems according to ISO 4437 series, provided that they have PE connections for butt fusion or electrofusion ends, including integrated material transition joints, conforming to ISO/DIS 4437-3.
It also specifies the test parameters for the test methods referred to in this document.
In conjunction with parts 1, 2, 3 and 5 of the ISO/DIS 4437 series, it is applicable to PE valves, their joints and to joints with components of PE and other materials intended to be used under the following conditions:
a) a maximum operating pressure, MOP, up to and including 10 bar[1] at a reference temperature of 20 °C for design purposes;
NOTE 1 For the purpose of this document and the references to ISO 8233, MOP is considered to be nominal pressure.
b) an operating temperature between −20 °C to 40 °C.
NOTE 2 For operating temperatures between 20 °C and 40 °C, derating coefficients are defined in ISO 4437‑5.
ISO/DIS 4437 (all parts) covers a range of maximum operating pressures and gives requirements concerning colours.
It is the responsibility of the purchaser or specifier to make the appropriate selections from these aspects, taking into account their particular requirements and any relevant national regulations and installation practices or codes.
This document covers valve bodies designed for connection with pipes with a nominal outside diameter dn ≤ 400 mm.
2.0 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 1133‑1, Plastics — Determination of the melt mass-flow rate (MFR) and melt volume-flow rate (MVR) of thermoplastics — Part 1: Standard method
ISO 1167‑1, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids — Determination of the resistance to internal pressure — Part 1: General method
ISO 1167‑4, Thermoplastics pipes, fittings and assemblies for the conveyance of fluids — Determination of the resistance to internal pressure — Part 4: Preparation of assemblies
ISO 3126, Plastics piping systems — Plastics components — Determination of dimensions
ISO 3127, Thermoplastics pipes — Determination of resistance to external blows — Round-the-clock method
ISO 8233, Thermoplastics valves — Torque — Test method
ISO 11357‑6, Plastics — Differential scanning calorimetry (DSC) — Part 6: Determination of oxidation induction time (isothermal OIT) and oxidation induction temperature (dynamic OIT)
ISO 16010, Elastomeric seals — Material requirements for seals used in pipes and fittings carrying gaseous fuels and hydrocarbon fluids
ISO 17778, Plastics piping systems — Fittings, valves and ancillaries — Determination of gaseous flow rate/pressure drop relationships
ISO 18488, Polyethylene (PE) materials for piping systems — Determination of strain hardening modulus in relation to slow crack growth — Test method
ISO/DIS 4437‑1, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 1: General
ISO/DIS 4437‑2, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 2: Pipes
ISO/DIS 4437‑3, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings
ISO/DIS 4437‑5, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 5: Fitness for purpose of the system
EN 1680, Plastics piping systems — Valves for polyethylene (PE) piping systems — Test method for leaktightness under and after bending applied to the operating mechanisms
EN 1704, Plastics piping systems — Thermoplastics valves — Test method for the integrity of a valve after temperature cycling under bending
EN 1705, Plastics piping systems — Thermoplastics valves — Test method for the integrity of a valve after an external blow
EN 12100, Plastics piping systems — Polyethylene (PE) valves — Test method for resistance to bending between supports
EN 12119, Plastics piping systems — Polyethylene (PE) valves — Test method for resistance to thermal cycling
3.0 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 4437-1, EN 736-1,[3] EN 736-2[4] and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at https://www.electropedia.org/
3.1 General
3.1.1
external leaktightness
leaktightness of the valve body enveloping the space containing the gas, with respect to the atmosphere
3.1.2
internal leaktightness
leaktightness between the inlet and the outlet of the valve, with the valve in the closed position
3.1.3
leakage
emission of gas from a valve body, or any component of a valve
3.1.4
valve body
main part of a valve which consists of an operating stop system and contains the obturator, seat(s), stem(s) or shaft(s) and packing seals, and provides the terminal ends for connection to the PE pipe/fittings as applicable
3.1.5
operating device
part of a valve for connection with the operating key which allows the opening and the closing of the valve
3.1.1 Terms relating to design
3.2.1
isolating valve
valve intended for use only in the closed or fully open position
[SOURCE: EN 736‑1:2018]
3.2.2
full bore valve
valve with a flow section equal to or greater than 80 % of the section corresponding to the nominal inside diameter of the body end port
[SOURCE: EN 736-3:2008, 3.3.1 – modified: Note has been omitted][5]
3.2.3
clearway valve
valve designed to have an unobstructed flow way, which allows for the passage of a theoretical sphere with a diameter that is not less than the nominal inside diameter of the body end port
[SOURCE: EN 736-3:2008, 3.3.1 – modified: Note has been omitted][5]
3.2.4
reduced bore valve
valve with a flow section equal to or greater than 36 % of the section corresponding to the nominal inside diameter of the body end port and which does not correspond to the full bore valve
[SOURCE: EN 736-3:2008, 3.3.1 – modified: Note has been omitted][5]
4.0 Symbols and abbreviations
For the purposes of this document, the symbols and abbreviated terms given in ISO/DIS 4437-1 apply and the following:
M | opening and closing torque |
σx | longitudinal stress |
p | pressure |
t | time period |
5.0 Material
5.1 PE compound for valves
The stress-bearing PE parts of injection moulded valve components, for example the main body of the valve, shall only be made from virgin material conforming to ISO/DIS 4437-1.
The stress bearing PE parts of valves made from pipe shall be made from pipe conforming to ISO/DIS 4437-2, except for the geometrical characteristics.
Other materials may be used for non-stress-bearing parts.
A valve can only be designated as a PE 100-RC valve if:
— the stress bearing part is produced from PE 100-RC materials which fulfil the requirements of ISO/DIS 4437-1, Tables 1 and 2, and are declared as PE 100-RC by the raw material producer;
and
— it fulfils the requirements of Table 1 of this document for PE 100-RC.
5.1.1 Material for non-polyethylene parts
5.1.2 General
All components shall conform to the relevant ISO standard(s). Alternative standards may be applied in cases where the suitable ISO standard(s) do not exist. In all cases, fitness for purpose of the components shall be demonstrated.
The materials and the constituent elements used in making the valve (including elastomers, greases and any metal parts as may be used) shall be as resistant to the external and internal environments as the other elements of the piping system, and shall have an expected lifetime under the following conditions at least equal to that of the PE pipes conforming to ISO/DIS 4437-2, with which they are intended to be used:
a) during storage;
b) under the effect of the gas conveyed therein;
c) with respect to the service environment and operating conditions.
The requirements for the level of material performance of non-polyethylene parts shall be at least as stringent as that of the PE compound for the piping system. Reworked materials shall not be used for stress-bearing polymeric parts.
Other materials used in valves in contact with the PE pipe shall not adversely affect pipe performance or initiate stress cracking.
The valve manufacturer shall ensure that any transition joint between polyethylene and non-polyethylene parts and the valve body fulfil the requirements of ISO/DIS 4437-3.
5.1.3 Metal parts
All metal parts susceptible to corrosion shall be adequately protected, providing this is necessary for the durability and function of the system.
When dissimilar metallic materials are used which can be in contact with moisture, steps shall be taken to avoid the possibility of galvanic corrosion.
5.1.4 Sealing materials
Elastomeric seals shall conform to ISO 16010.
The temperature range is defined by the sealing materials product standard.
Other sealing materials are permitted, if proven suitable for gas supply systems.
5.1.5 Greases and lubricants
Greases or lubricants shall not exude onto fusion areas and shall not affect the long-term performance of the valve materials.
5.1.6 Assembly
Ancillary components of valves shall be assembled according to manufacturer’s procedures and any component used in the assembly shall not prevent conformity of the valve to this document.
6.0 General characteristics
6.1 Appearance of the valve
When viewed without magnification, the internal and external surfaces of valves shall be smooth, clean and shall have no scoring, cavities or other surface defects to an extent that would prevent conformity to this document.
No component of the valve shall show any signs of damage, scratches, pitting, bubbles, blisters, inclusions or cracks to an extent that would prevent conformity of the valves to the requirements of this document.
6.1.1 Colour
The colour of the PE parts of valves shall be either black, yellow or orange.
6.1.2 Design
6.1.3 General
The valve shall be designed to provide the fluid flow passageway and the body ends.
The pressure resistance of the valve shall be defined by the manufacturer according to the design SDR and material classification.
6.1.4 Valve body
The valve body shall be such that it cannot be dismantled.
An operating stop system shall be provided at the fully open and closed positions.
6.1.5 Valve ends
PE spigot ends or electrofusion sockets shall conform to the requirements of ISO 4437-3.
6.1.6 Operating device
The operating device shall be integral with or connected to the stem in such a way that disconnection is impossible without special equipment.
The valve shall close by turning the operating device clockwise. For a quarter-turn valve, the position of the obturator shall be clearly indicated on the top side of the operating device.
It is recommended that the position of the obturator be marked on the access point for a quarter turn valve.
Stops shall be provided at the fully open and closed positions.
6.1.7 Seals
The seals shall be mounted as to be resistant to normally occurring mechanical loads, see 5.2.3. Creep and cold flow effects shall be taken into account. Any mechanism that puts a loading on the seals shall be permanently locked. Line pressure shall not be used as the sole means of seal activation.
7.0 Geometrical characteristics
7.1 General
Each valve shall be characterized by its dimensions and associated end connections.
7.1.1 Measurement of dimensions
The dimensions of the valve shall be measured in accordance with ISO 3126 and rounded to the next 0,1 mm. In case of dispute, the measurement shall not be made less than 24 h after manufacture, and after being conditioned for at least 4 h at (23 ± 2) °C.
Additionally, for spigot end valves provided with temporary supports, perform dimensional measurement at least 1 h after removal of the supports.
Indirect measurement at the stage of production is allowed at shorter time periods providing evidence is shown of correlation.
7.1.2 Dimensions of spigot ends for valves
The dimensions of spigot ends shall conform to ISO/DIS 4437-3, Table 3, up to and including dn 400 mm.
7.1.3 Dimensions of valves with electrofusion sockets
The dimensions of electrofusion sockets shall conform to ISO/DIS 4437-3, Table 1, up to and including dn 400 mm.
7.1.4 Dimensions of the operating device
For a quarter-turn valve, the dimension of the operating devices shall be designed so it can be operated with a () mm square socket, (40 ± 2) mm depth.
NOTE For a multi-turn operated valve, attention is drawn to the requirements specified in ISO 5210[6].
8.0 Mechanical characteristics of assembled valves
8.1 General
All tests shall be carried out on valves assembled with pipe conforming to ISO/DIS 4437-2 from the same SDR as the SDR of the valve ends, in accordance with the technical instructions of the manufacturer and taking into account the extreme conditions of utilization described in ISO/DIS 4437‑5.
NOTE The properties of an assembled valve depend on the properties of the pipes and the valve and on the conditions of their installation (i.e. geometry, temperature, type, method of conditioning, assembly and fusion procedures).
8.1.1 Requirements
8.1.2 General
When tested in accordance with the test methods as specified in Table 1 using the indicated parameters, the valves shall have mechanical characteristics conforming to the requirements given in Table 1.
Unless otherwise specified by the applicable test method the conditioning temperature shall be 23 °C. The temperature tolerance shall be ±2 °C, or in accordance with Table 1.
Table 1 — Mechanical characteristics
Characteristic | Requirements | Test parameters | Test method | |||||
Parameter | Value | |||||||
Hydrostatic strength | No failure during the test period of any test piece | Conditioning time a | Shall conform to ISO 1167-1 | ISO 1167-1 and ISO 1167-4 | ||||
Number of test pieces b | 3 | |||||||
Type of test | Water-in-water | |||||||
Circumferential (hoop) stressi: | PE 80 | 10,0 MPa | ||||||
PE 100 or PE 100-RC | 12,0 MPa | |||||||
Test period | 100 h | |||||||
Test temperature | 20 °C | |||||||
Hydrostatic strength | No failure during the test period of any test piece c | Conditioning time a | Shall conform to ISO 1167–1 | ISO 1167-1 and ISO 1167-4 | ||||
Number of test pieces b | 3 | |||||||
Type of test | Water-in-water | |||||||
Circumferential (hoop) stressi: | PE 80 | 4,5 MPa | ||||||
PE 100 or PE 100-RC | 5,4 MPa | |||||||
Test period | 165 h | |||||||
Test temperature | 80 °C | |||||||
Hydrostatic strength | No failure during the test period of any test piece | Conditioning time a | Shall conform to ISO 1167–1 | ISO 1167–1 and ISO 1167–4 | ||||
Number of test pieces b | 3 | |||||||
Type of test | Water-in-water | |||||||
Circumferential (hoop) stressi: | PE 80 | 4,0 MPa | ||||||
PE 100 or PE 100-RC | 5,0 MPa | |||||||
Test period | 1 000 h | |||||||
Test temperature | 80 °C | |||||||
Resistance to slow crack growth PE 100-RC Strain - (SHT) | <Gp> ≥ 50 MPa | Test sample j | Compression moulded | ISO 18488 | ||||
Test temperature | 80 °C | |||||||
Thickness | 300 µm | |||||||
Test speed | Shall conform to | |||||||
ISO 18488 | ||||||||
Number of test pieces | 5 | |||||||
Leaktightness of seat(s) and packing (low pressure) | No leakage during the test period | Test temperature | 23 °Cf | Annex A | ||||
Test fluid | Air or nitrogenl | |||||||
Number of test pieces b | 1 | |||||||
Test pressure | 25 mbar | |||||||
Duration of the test | 1 h | |||||||
Leaktightness of seat(s) and packing (high pressure) | No leakage during the test period | Test temperature | 23 °C f | Annex A | ||||
Test fluid | Air or nitrogenl | |||||||
Number of test pieces b | 1 | |||||||
Test pressure | 1,5 MOP | |||||||
Duration of the test | 30 s | |||||||
SAFETY PRECAUTIONS — Safety precautions need to be taken when testing with air or nitrogen. For testing with air or nitrogen a pressure of a maximum of 6 bar should be used. For MOP > 4 bar, testing with water should be considered, and the test conditions shall be agreed between the manufacturer and end user. | ||||||||
Operating torque d | Torque range: | Test temperatures | - 20 °C, + 23 °Cf and + 40 °C | ISO 8233 | ||||
For dn ≤ 63 mm 5 Nm < M ≤ 35 Nm | Number of test pieces b | 1 | ||||||
For 63 mm < dn ≤ 125 mm 10 Nm < M ≤ 70 Nm | ||||||||
Stop resistance | a) No failure at stops in closing and opening position | Test temperature | −20 °C and + 40 °C | ISO 8233 | ||||
Number of test pieces b | 1 | |||||||
Torque | 150 Nm or 2 times the value of the maximum measured operating torque whichever the greater | |||||||
Duration | 15 s | |||||||
Followed by: | ||||||||
b) No leakage at seat(s) and packing | Test temperature | 23 °Cf | Annex A | |||||
Test fluid | Air or nitrogenl | |||||||
Number of test pieces b | 1 | |||||||
Test pressure | 1,5 MOP | |||||||
Duration | 30 s | |||||||
Actuation mechanism resistance h | a) No failure | For: dn ≤ 63 mm | 1,5 × measured torque or 1,2 × 35 Nm (whichever is higher) | ISO 8233 | ||||
For: 63 mm < dn ≤ 125 mm | 1,5 × measured torque or 1,2 × 70 Nm (whichever is higher) | |||||||
For: 125 mm < dn ≤ 400 mm | 1,5 × measured torque or 1,2 × 150 Nm (whichever is higher) | |||||||
Test temperature | 23 °C | |||||||
Number of test pieces b | 1 | |||||||
Duration | 15 s | |||||||
b) No external leakage | Test pressure | 6 bar | Annex A | |||||
Duration | 30 s | |||||||
Resistance to bending between supports | No leakage and maximum value for operating torque (reference to operating torque) | Load applied for: | EN 12100 | |||||
63 mm < dn ≤ 125 mm | 3,0 kN | |||||||
125 mm < dn ≤ 400 mm | 6,0 kN | |||||||
Number of test pieces b | 1 | |||||||
Thermal cycling resistance | No leakage and maximum value for operating torque (see examination of operating torque) | Number of test pieces b | 1 | EN 12119 | ||||
Leaktightness under bending with thermal cycling | No leakage | Number of cycles | 50 | EN 1704 | ||||
Temperature of cycling | −20 °C to +40 °C | |||||||
Number of test pieces b | 2 | |||||||
Leaktightness after tensile load k | No leakage, maximum value for operating torque (see examination of operating torque) | Test temperature | 23 °C | Annex B | ||||
Test fluid | Air or nitrogenl | |||||||
Test pressure | 25 mbar | |||||||
Number of test pieces b | 1 | |||||||
Leaktightness under and after bending applied to the operating mechanism | No leakage | Number of test pieces b | 1 | EN 1680 | ||||
Impact loading resistance | No leakage and maximum value for operating torque (see examination of operating torque and stop resistance) | Position of test piece | Vertical, see Figure 1 | EN 1705 | ||||
Drop height | 2 m | |||||||
Mass of the striker Type of the striker | 2,5 kg d 90 conforming to ISO 3127 | |||||||
Test temperature | −20 °C | |||||||
Number of test pieces b | 1 | |||||||
Multiple tests e | ||||||||
1) Resistance to long-term internal pressure loading g | No failure during the test period | Conditioning time a | Shall conform to ISO 1167–1 | ISO 1167-1 and ISO 1167–4 | ||||
Type of test | Water-in-water | |||||||
Number of test pieces b | 1 | |||||||
Circumferential hoop stressi: | PE 80 | 8,0 MPa | ||||||
PE 100 or PE 100-RC | 10,0 MPa | |||||||
Test period | 1 000 h | |||||||
Test temperature | 20 °C | |||||||
2) Leaktightness of seat(s) and packing (low pressure) | No leakage during the test period | Test temperature | 23 °Cf | Annex A | ||||
Test fluid | Air or nitrogenl | |||||||
Number of test pieces b | 1 | |||||||
Test pressure | 25 mbar | |||||||
Duration of the test | 1 h | |||||||
3) Leaktightness of seat(s) and packing (high pressure) | No leakage during the test period | Test temperature | 23 °Cf | Annex A | ||||
Test fluid | Air or nitrogenl | |||||||
Number of test pieces b | 1 | |||||||
Test pressure | 1,5MOP | |||||||
Duration of the test | 30 s | |||||||
SAFETY PRECAUTIONS — Safety precautions need to be taken when testing with air or nitrogen up to 1,5 MOP. For testing with air or nitrogen a pressure of a maximum of 6 bar should be used. For MOP > 4 bar, testing with water should be considered, and the test conditions shall be agreed between the manufacturer and end user. | ||||||||
4) Operating torque d | Torque range: For dn ≤ 63 mm 5 Nm < M ≤ 35 Nm For 63 mm < dn ≤ 125 mm 10 Nm < M ≤ 70 Nm | Test temperatures | −20 °C, +23 °Cf and +40 °C | ISO 8233 | ||||
Number of test pieces b | 1 | |||||||
5) Impact loading resistance | No leakage and maximum value for operating torque (see examination of operating torque and stop resistance) | Position of sample | Vertical, see Figure 1 | EN 1705 | ||||
Drop height | 2 m | |||||||
Mass of the striker | 2,5 kg | |||||||
Type of the striker | d 90 conforming to | |||||||
Test temperature | −20 °C | |||||||
Number of test pieces b | 1 | |||||||
a The valves shall not be pressurized within 24 h after fusion jointing. b The number of test pieces given indicate the numbers required to establish a value for the characteristic described in the table. The number of test pieces required for factory production control and process control should be listed in the manufacturer’s quality plan. For guidance, see ISO/CD TS 4437-7[1]. c Only brittle failures shall be taken into account. If a ductile failure occurs before 165 h, the test may be repeated at a lower stress. The stress and the associated minimum test period shall be selected from Table 2 or from a line based on the stress/time points given in Table 2. d The maximum operating torque recorded at the 3 testing temperatures shall be within the torque range given in this table, i.e. opening and closing torque. e Tests 2) to 5) shall be carried out on the valve in the order stated, and as soon as possible after 24 h from the completion of the internal pressure test according to 1) f For the purpose of factory production control, the test temperature is 23+8-5 °C and the preconditioning of opening and closing the valve is not required. g The valves shall be in open or partially open position. h The test shall be performed by locking the obturator. i The test pressure shall be calculated using the design SDR of the valve. j The sample for the SHT test shall be taken across the valve body wall, or the whole circumference in case of small diameter. The outer surface shall be scraped to remove any contamination present before regrinding. k Subclause B.4 bullet point 4 is not applicable to diameters > 160 mm unless requested by the end user. l Testing of leaktightness under pressure with air/nitrogen is appropriate for all gaseous fuels (e.g. methane and hydrogen), because no leakage is permitted[7]. | ||||||||
Table 2 — Circumferential (hoop) stress at 80 °C and associated minimum test period
PE 80 | PE 100 and PE 100-RC | ||
Stress MPa | Minimum test period h | Stress MPa | Minimum test period h |
4,5 | 165 | 5,4 | 165 |
4,4 | 233 | 5,3 | 256 |
4,3 | 331 | 5,2 | 399 |
4,2 | 474 | 5,1 | 629 |
4,1 | 685 | 5,0 | 1 000 |
4,0 | 1 000 | __ | __ |
a) Front view | b) Side view |
Key
1 striker
2 impact point
3 operating device
4 valve body
5 spigot or electrofusion ends
Figure 1 — Position of the test piece for the impact loading test
8.1.3 Air flow rate
The manufacturer shall indicate in the technical documentation the value of the air flow rate for reduced bore valves. This value is determined according to ISO 17778 at pressure drop for dn ≤ 63 mm of 0,5 mbar and dn > 63 mm of 0,1 mbar on 1 test piece.
9.0 Requirements for Physical characteristics
When tested in accordance with the test methods specified in Table 3 using the indicated parameters, the valves shall have physical characteristics conforming to the requirements given in Table 3.
Table 3 — Physical characteristics
Characteristic | Requirements | Test parameters | Test method | |
Parameter | Value | |||
Oxidation induction time (thermal stability) | ≥ 10 min | Test temperature | 210 °C b | ISO 11357-6 |
Number of test pieces a | 3 | |||
Test environment | Oxygen | |||
Specimen weight | (15 ± 2) mg | |||
Melt mass-flow rate (MFR) | After processing maximum deviation of ±20 % of the value measured on the batch used to manufacture the valve c | Loading mass | 5 kg | ISO 1133-1 |
Test temperature | 190 °C | |||
Time | 10 min | |||
Number of test pieces a | Shall conform to | |||
a The number of test pieces given indicate the numbers required to establish a value for the characteristic described in the table. The number of test pieces required for factory production control and process control should be listed in the manufacturer’s quality plan, for guidance see ISO/CD TS 4437-7[1]. b Alternatively, the test may be carried out at 200 °C with a minimum requirement of ≥ 20 min. The sample thickness is free and not in accordance with EN ISO 11357-6. c The value given by the material supplier can be used, but in case of dispute the measurement on granules shall be carried out by the manufacturer. | ||||
10.0 Performance requirements
When valves conforming to this document are assembled with each other or with components conforming to other parts of the ISO 4437 series, the joints shall conform to CD ISO 4437-5.
11.0 Technical file
The manufacturer of the valves shall ensure the availability of a technical description (generally confidential) containing all relevant data necessary to prove the conformity of the valves to this part of ISO 4437. The file shall include all results of type-testing. It shall also include all data necessary to implement a traceability system where required.
The characteristic of the fluid flow shall be such that the manufacturer will declare the valve as full bore or
clearway, or reduced bore.
The technical file given by the manufacturer shall include at least the following information:
a) dimensional characteristics;
b) assembly and operating instructions;
c) service conditions (e.g. valve temperature limits);
d) fusion instructions for valves with electrofusion sockets (power requirements or fusion parameters with limits);
e) air flow rate value.
12.0 Marking
12.1 General
12.1.1 Unless otherwise stated in Table 4, the marking elements shall be printed or formed directly on the valve in such a way that after storage, weathering, handling and installation legibility is maintained during use of the valve.
NOTE The manufacturer is not responsible for marking being illegible due to actions caused during installation and use such as painting, scratching, covering of the components or using detergents on the components unless agreed or specified by the manufacturer.
12.1.2 Marking shall not initiate cracks or other types of defects which adversely influence the performance of the valve.
12.1.3 If printing is used, the colour of the printed information shall differ from the basic colour of the valve.
12.1.4 The size of the marking shall be such that it is legible without magnification.
12.1.5 There shall be no marking over the spigot length according to ISO 4437-3 —[2], Table 3.
12.1.1 Minimum required marking
The marking of an ISO standard reference on a component requires conformance with all mandatory requirements of the standard, and that the component comes within the scope of standard.
The minimum required marking shall conform to Table 4.
Table 4 — Minimum required marking
Aspects | Mark or symbol |
Number of the system standard a | ISO 4437 |
Manufacturer's name and/or trademark | Name or symbol |
Nominal outside diameter(s)of pipe, dn | e.g. 110 |
Material and designation | e.g. PE 100 PE 100-RC a |
Design application series (i.e. design SDR) | e.g. SDR 11 |
Manufacturer's information b | |
Intended use a | Gas |
Flow direction c | Arrow |
a This information may be printed on a label associated with the valve or on an individual bag. b For providing traceability, the following details shall be given: — the production period, year, month and/or week, in figures or in code; — a name or code for the production site if the manufacturer is producing in different sites. C Only for unidirectional valve | |
NOTE ISO 12176‑4[8] and ISO 12176‑5[9] provide information for traceability data coding.
12.1.2 Additional marking
Valves conforming to this document, which are third-party certified by a certification body, may be marked accordingly.
13.0 Delivery conditions
The valves shall be packaged in bulk or individually protected where necessary in order to prevent deterioration and contamination. Whenever possible, they shall be placed in individual bags, in cardboard boxes or cartons.
It is recommended to protect the spigot ends, e.g. by external caps.
The cartons and/or individual bags shall bear at least one label with the manufacturer's name, type and dimensions of the valve, number of units in the box and any special storage conditions and storage time limits, if any
It is recommended to store valves in their original packing, until ready for installation.
(normative)
Determination of the leaktightness of seat(s) and packing- General
This annex specifies the test method for verifying the leaktightness of the seat and packing of a valve and the valve body made from PE.
- Test piece
The test piece shall be a complete valve with the open ends closed off by, for example, covers, plugs, flexible seals or end connectors.
The setting time of moulded or fusion-jointed components, as specified by the manufacturer, shall be completed before commencing conditioning.
- Procedure
- Conditioning
- Procedure
The test piece shall be conditioned at (23 ± 2) °C.
- Internal leaktightness test (fully-closed valve)
Conduct the following procedure. In case of bi-directional valves, both sides of the valves shall be tested:
a) connect one end of the test piece to the pressure line and the other end(s) to a device capable of detecting leakage
b) fill the closed test piece with air or nitrogen at the specified temperature
c) close the valve obturator
d) raise the pressure progressively and smoothly in such a way that the test pressure specified in Table 1 is attained within 30 s
e) maintain the pressure and temperature for the length of time specified in this document
f) observe and record any signs of leakage
g) depressurize the test piece.
Valves with independent double seating (such as two-piece obturator or double-seated valves) can be tested by applying pressure between the seats, and each side of the closed valve checked for leakage.
- External leaktightness test (half-open valve)
Conduct the following procedure:
a) put the valve in half open position
b) connect one end of the test piece to the pressure supply and close the other end
c) fill the test piece with air or nitrogen at the specified temperature
d) raise the pressure progressively and smoothly in such a way that the test pressure specified in this document, is attained within 30 s
e) maintain the pressure and temperature for the length of time specified in this document
f) observe and record any signs of external leakage
g) depressurize the test piece.
- Test report
The test report shall include the following information:
a) reference to this document and the test method, i.e. ISO 4437-4:202X, Annex A ;
b) full identification of the valve under test;
c) test pressure(s), applied to the test piece;
d) test duration;
e) results of internal and external leaktightness testing;
f) any conditions or incidents not detailed by this test method and which might have affected the results;
g) date of the test.
(normative)
Test method for leaktightness and ease of operation after tensile loading- Apparatus
The apparatus is composed of at least the equipment given in clauses B.1.1, B.1.2 and B.1.3.
- Tensile test machine.
A device capable of applying to a test piece and maintaining for a specified time period, t, a tensile force corresponding to a specified longitudinal tensile stress, σx, in the walls of pipes joined to the valve, and then if relevant producing a specified rate of extension. The tensile testing machine shall be sufficiently powerful to allow tests to be carried out up to the yield point of the pipe.
- Grips or couplings
Means to enable the tensile test machine (B.1.1) to apply the appropriate force, directly or through intermediate fittings.
- Pressurizing equipment
An equipment to enable a specified internal pressure, p, to be applied via suitable connections to the test piece while it is subject to the tensile force.
- Test piece
The test piece shall comprise the valve under test assembled in accordance with 8.1 between two PE pipes, each of the nominal outside diameter, dn, and the SDR series with which the valve is designed to be used, and each pipe having a length of either 2dn or 250 mm, whichever is the shorter.
- Conditions
The valves shall be tested using the following conditions:
a) nominal longitudinal tensile stress, σx, in the connected pipe wall shall be 12 MPa for PE 100 or PE 100-RC, and 10 MPa for PE 80;
b) internal pressure, p, shall be 25 ± 5 mbar or (0,5 ± 0,1) bar, maintained for the specified time period, t, see d);
c) tensile force shall be calculated using the nominal pipe dimensions;
d) time period, t, for which the tensile force is maintained steady shall be 1 h;
e) rate of extension between the grips equal to (25 ± 1) mm/min.
- Procedure
The valve shall be tested by closing the obturator in the normal manner while maintaining an ambient test temperature of (23 ± 2) °C.
The following steps shall be performed:
1) Apply the specified internal pressure p, for internal leaktightness assessment before tensile testing (Annex A). In case of bi-directional valves, apply pressure to both sides. Ensure that all relevant parts of the valve are subject to the pressure.
2) After completion of the leaktightness test, mount the test piece in the tensile testing machine. Apply an increasing force smoothly until the applicable longitudinal stress, σx, is induced in the walls of the pipes in the test assembly
3) Maintain the force for the specified time period t.
4) Continue the tensile test by applying the specified rate of extension until one of the valve spigots ends or one of the pipes yields.
NOTE Yield is defined as a visible necking and elongation or a decrease of the load during the tensile test.
5) Remove the tensile load and, without any intervening operation of the valve, submit the valve to torque testing in accordance with ISO 8233, and leaktightness testing of the seat and packing according to Annex A.
Yielded pipe test pieces can be removed in order to perform the torque and leaktightness tests. If necessary additional pipes to help the performing of tests can be fused to the remaining spigots ends.
- Test report
The test report shall include the following information:
a) reference to this document and the test method, i.e. ISO 4437-4[3], Annex B;
b) full identification of the valve under test;
c) dimensions of the pipes used in the test piece;
d) longitudinal tensile stress, σx;
e) tensile force applied to the test piece;
f) internal pressure, p, applied to the test piece;
g) time period, t, for which the tensile force was maintained;
h) results of torque testing in accordance with ISO 8233;
i) results of leaktightness testing in accordance with Annex A;
j) any conditions or incidents not detailed by this test method and which might have affected the results;
k) date of the test.
Bibliography
[1] ISO/CD TS 4437‑7, Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 7: Guidance for the assessment of conformity
[2] ISO/TS 10839, Polyethylene pipes and fittings for the supply of gaseous fuels — Code of practice for design, handling and installation
[3] EN 736‑1, Valves — Terminology — Part 1: Definition of types of valves
[4] EN 736‑2, Valves — Terminology — Part 2: Definition of components of valves
[5] EN 736‑3:2008, Valves — Terminology — Part 3: Definition of terms
[6] ISO 5210, Industrial valves — Multi-turn valve actuator attachments
[7] Technical considerations when testing hydrogen valves with air - By Ernst van der Stok -https://www.kiwa.com/4ab63c/globalassets/netherlands/themas/bestanden/whitepaper-technical-con-testing-with-air-for-hydrogen-applications.pdf
[8] ISO 12176‑4, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 4: Traceability coding
[9] ISO 12176‑5, Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 5: Two-dimensional data coding of components and data exchange format for PE piping systems
